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Dr. Kai Yang

Dr. Kai  Yang

Professor
Department of Industrial and Manufacturing Engineering
ac4505@wayne.edu
(313) 577-3858

Biographical Sketch

Books and Chapters

  • Kai Yang and Basem El-Haik, 2003. Design for Six Sigma: Roadmap to product development. McGraw-Hill,

  • Kai Yang and Jayant Trewn, (To be published in January 2004). Multivariate Statistical Methods and Quality Engineering. McGraw-Hill,

  • Kai Yang, March 1996. 'Empirical Surface Roughness Monitoring based on Cutting Tool Wear Models'. In Advanced Ceramics for Cutting Tool Applications. Trans Tech Publications, Switzerland, I. M. Low

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    Journal Publications

  • Kai Yang, W. Hancock, 1990. 'Statistical Process Control for Correlated Data'. International Journal of Production Research, Vol. 28, No. 3, 595-608.

  • Kai Yang, K.G. Murty, January 1992. New Iterative Methods for Linear Inequalities. Journal of Optimization Theory and Applications , Vol 72, No. 1, pp. 163- 185.

  • .Angus Jeang*, Kai Yang, 1992. 'Optimal Tool Replacement with Nondecreasing Tool Wear '. International Journal of Production Research, Vol. 30, No. 2, pp 299-314..

  • Kai Yang, Angus Jeang*, 1994. "A Statistical Surface Roughness Checking Procedure based on Cutting Tool Wear Model". Journal of Manufacturing System, Vol. 13, No. 1, pp 1-7.

  • Kai Yang, Weimin Xie*** and Yuanzhan He***, 1994. "Statistical Diagnosis and Analysis Techniques: A Multivariate Statistical Study for an Automotive Door Assembly Process". Quality Engineering, Vol. 7, No. 1, pp. 1-30 ,.

  • H. Sadri***, Kai Yang, Feb. 1994. "Design of Experiments: An Invaluable Tool for Better Quality and More Productivity". Production, pp 40-43.

  • Kai Yang, Weimin Xie*** and Yuanzhan He***, 1994. "Parameter and Tolerance Design for Engineering Models". International Journal of Production Research, Vol. 32, No 12, pp. 2803-2816.

  • Jianan Xue*, Kai Yang, 1995 December. "Dynamic Reliability Analysis of Coherent Multistate Systems". IEEE Transactions on Reliability", Vol. 44, No. 4, pp. 683-688.

  • Jianan Xue*, Kai Yang, 1995 December. "Symmetric Relations in Multistate Systems", pp. 689-693. IEEE Transactions on Reliability", Vol. 44, No. 4,.

  • . Kai Yang, Jianan Xue*, 1995. "Dynamic Reliability Measures and Life Distribution Models for Multistate Systems". International Journal of Reliability, Quality and Safety Engineering", Vol. 2, No. 1, , pp 79-102.

  • Kai Yang, 1996. " Failure probability on normally distributed load-strength model with unknown parameters". Reliability Engineering and System Safety, 51 , pp 115-118.

  • Kai Yang, 1996. " Improving Automotive Dimensional Quality by Using Principal Component Analysis". Quality and Reliability Engineering International, Vol. 12, pp 401-409.

  • . J. Xue *, Kai Yang, 1997, March. "Upper & lower bounds of stress-strength interference reliability with random strengthdegradation". IEEE Transactions on Reliability, Volume 46, No. 1, pp. 142-145.

  • Kai Yang, Guang Bin Yang*, 1998. " Degradation Reliability Assessment Using Severe Critical Values". International Journal of Reliability, Quality and Safety Engineering,Vol. 5, No. 1, pp 85-95.

  • Kai Yang, Guang Bin Yang*, 1998. " Robust Reliability Design using Environmental Stress Testing". Quality and Reliability Engineering International, Vol. 14. pp 409-416..

  • Kai Yang, 1998. "Robust Design and Reliability". Transaction of Nanjing University of Aeronautics and Astronautics, Vol. 15, No. 1 pp 9-15.

  • Rajesh Jugulum*, Kai Yang and Shin Tgauchi, 1999. “New developments in multivariate diagnosis: A comparison between two methods”. Journal of Japanese quality engineering society, Vol.7, No.5, 62-72..

  • Basem El-Haik*, Kai Yang, October, 1999. "The components of Complexity in Engineering Design,". IIE Transactions, ,Vol. 31, No. 10, pp. 925-934.

  • Kai Yang, Guang Bin Yang*, 2000. "Performance Degradation Analysis for IRLEDs". Quality Engineering, Vol. 13, No. 1, pp. 27-34.

  • Kai Yang, Hongwei Zhang* ,, 2000, August. “Compatiability Analysis and Case Studies of Axiomatic Design and TRIZ”. Triz-Journal.

  • Kai Yang, Hongwei Zhang**, September, 2000. “A Comparison of TRIZ and Axiomatic Design”. Triz-Journal.

  • . Matthew Hu*, Kai Yang, Shin Taguchi, October, 2000. “Enhancing Robust Design with the Aid of TRIZ and Axiomatic Design (Part I)”. Triz-Journal.

  • Matthew Hu*, Kai Yang, Shin Taguchi, November, 2000. “Enhancing Robust Design with the Aid of TRIZ and Axiomatic Design (Part II)”. Triz-Journal.

  • Khi-young Jang*, Kai Yang, 2001. “Improving Principal Component Analysis (PCA) in Automotive Body Assembly Using Artificial Neural Networks”. Journal of Manufacturing Systems’, Vol. 20, No. 3, pp. 188-197.

  • Khi-young, Jang*, Kai Yang, and C. Kang, 2003. “ Application of Artificial Neural Network to Identify Nonrandom Variation Patterns on the Run Chart in Automotive Assembly Process”. International Journal of Production Research, accepted, Volume 41, Number 6, pp. 1239-1254.

  • Kai Yang, and Cekecek E.**, 2004. “Design Vulnerability Analysis and Design improvement by using Warranty Data”. Quality and Reliability Engineering International, Vol. 20 pp 1-13.

  • Kai Yang, accepted, to appear in 2004. “Multivariate Statistical Methods and Six Sigma”. International Journal of Six Sigma and Competitive Advantage.

  • Kai Yang , Hisham Younis*, 2003. “A semi-analytical Monte Carlo simulation method for system’s reliability with load sharing and damage accumulation". submitted to Reliability Engineering and System Safety.

  • Kai Yang, Yingzhong Jiang**, 2003. " Use of computer simulation in measurement process of automobile body". Submitted to Journal of Manufacturing Systems.

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    Recent Research & Development Experiences

  • Assistance in Design and Manufacturing for Six Sigma in Electronic Module Interconnection Process (Continuation). 1/03 - 12/03. Sponsored by Visteon Corp., $40,000, PI.

  • Upgrade of Virtual Paint Application Data On-Line Display and Animation System. 10/01 - 8/02. Spomsored by DaimlerChrysler Corp. $74,000, PI.

  • Development of an On-line Automated Analysis System for Paint Performance Feedback Data. 10/01 - 8/02. Sponsored by DaimlerChrysler Corp. $48,000, PI.

  • Technical Assistance in Management of a Corporate Server Farm in Multinational Operation Environment:. 2/02 - 2/03. Sponsored by ISA. Corp. $65,000, PI.

  • Assistance in Design and Manufacturing for Six Sigma in Electronic Module Interconnection Process. 1/02 - 12/02. Sponsored by Visteon Corp., $40,000, PI.

  • Assistance in Quality and Reliability Assurance in Electronic Module Interconnection (Continuation):. 1/01 - 12/01. Sponsored by Visteon Corp., $90,000, PI.

  • Technical Assistance in Management of a Corporate Server Farm in Multinational Operation Environment:. 2/01 - 2/02. Sponsored by ISA. Corp. $65,000, PI.

  • Advanced Dimensional Measurement Data Display and Analysis (Continuation). 1/00 - 12/00. Sponsored by General Motors Corp., $75,000, PI.

  • Assistance in Quality and Reliability Assurance in Electronic Module Interconnection. 1/00 - 12/00. Sponsored by Visteon Corp., $90,000, PI.

  • Development of a virtual paint application data on-line animation system. 10/99 - 6/2000. Sponsored by DaimlerChrysler Corp. $135,000, PI.

  • Advanced Dimensional Measurement Data Display and Analysis. 1/99 - 12/99. Sponsored by General Motors Corp., $75,000, PI.

  • Assistance in Quality and Reliability Assurance in Electronic Module Interconnection (Continuation). 1/99 - 12/99. Sponsored by Ford Motor Company, $40,000, PI.

  • Technical Support in Advanced Automotive Body Build Data Analysis. 1/98 - 12/98. Sponsored by General Motors Corp., $72,000, PI.

  • Assistance in Developing Module Interconnection Process. 1/98 - 6/97. Sponsored by Ford Motor Company, $20,000, PI.

  • Advanced Autobody Build Multivariate Quality Data analysis. 1/97 - 12/97. Sponsored by General Motors Corp., $60,000, PI.

  • IC Wire Bonding Robust Manufacturing Process Development. 1/97 - 12/97. Sponsored by Ford Motor Company, $40,000, PI.

  • GM Lordstown J-car built variation reduction project, with Frank Plonka. 1/96 - 12/96. Sponsored by General Motors Corp., $108,000, PI.

  • Multivariate dimensional data analysis and animation. 1/96 - 12/96. Sponsored by General Motors Corp., $65,000, PI.

  • Assistance in developing /improving IC wire-bonding process. 1/96 - 12/96. Sponsored by Ford Motor Company, $60,000, PI.

  • Multistate Reliability Model and Quality Loss Analysis. 4/95 - 3/98. Grant No. DMI - 9500126. Sponsored by: National Science Foundation, $196,752, PI.

  • GM Lordstown J-car built variation continuous improvement and PCA method application and training. 1/95 - 12/95. with Frank Plonka and O. Mejabi. Sponsored by General Motors Corp., $95,000, Co-PI (33%).

  • CMM and Perceptron Data Analysis and Visual Animation Techniques. 1/95 - 4/95. Sponsored by General Motors Corp., $10,000, PI.

  • Advanced Statistical Analysis for CMM and Vision System Data. 1/95 - 12/95. Sponsored by General Motors Corp., $58,000, PI.

  • Assistance in developing robust eutectic and non-eutectic die attachment electronic manufacturing process. 8/95 - 12/95. Sponsored by Ford Motor Company, $20,000, PI.

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    Refereed Proceedings Papers

  • Kai Yang, K.G. Murty. ' Surrogate Constraint Methods for Linear Inequalities'. "Proceedings of the NATO Advanced Study Institute on Advances in Combinatorial Optimization". NATO ASI series, series F, Vol 82, pp 19-39., 1992.

  • Jianan Xue, Kai YangAugust. ," Quality loss, robustness and reliability". “Proceedings of ISSAT International Conference on Reliability and Quality in Design,” pp 20-24. Seattle, Washington, 1993 March 16-18.

  • Weimin Xie, Kai Yang, Yuanzhan He. " A Multistage Multivariate Statistical Approach for the diagnosis of Sheet Metal Assembly Processes". " Proceedings of ISSAT International Conference on Reliability and Quality in Design" pp 102-106. Seattle, Washington, March 16-18.

  • Kai Yang. " Robust Design and Reliability Engineering, An integrated approach". Proceeding of Ford 2000 Conference on Integration of Quality Methods, Reliability and Robust Design, pp. 141-185. Fairlane Club, Dearborn, Michigan, Nov. 17-18, 1994.

  • Kai Yang,Jianan Xue. "Continuous State Reliability Analysis". Proceedings of the 1996 Annual Reliability and Maintainability Symposium, pp. 251-257. Las Vegas, Nevada, January, 1996.

  • Kai Yang, K.C. Kapur. "Customer Driven Reliability: Integration of QFD and Robust Design". Proceedings of the 1997 Annual Reliability and Maintainability Symposium, pp. 339-345. Philadelphia, Pennsylvania, January, 1997.

  • Kai Yang, Jianan Xue. " Reliability-design based on dynamic fractional-factorial experimental models". Proceedings of the 1997 Annual Reliability and Maintainability Symposium, pp. 320-326. Philadelphia, Pennsylvania, January, 1997.

  • Kai Yang, GuangBin Yang. "Performance-degradation analysis using principal-component method". Proceedings of the 1997 Annual Reliability and Maintainability Symposium, pp. 136-141. Philadelphia, Pennsylvania, January, 1997.

  • Jayant Trewn, Kai Yang. "Reliability Function Deployment(RFD) - A Systems Approach". Proceeding of 1997 QFD Symposium, pp. 55-74.

  • Jayant Trewn, Kai Yang. "The Relationship Between System Functions, Reliability and Dependent Failures". Proceeding of 1997 IEEE Conference on Systems, Man and Cybernetics, pp. 4722-4724.

  • Jayant Trewn, Kai Yang. "A Treatise on the Mathematical Relationship Between System Reliability and Design Complexity". Proceeding of 1999 IIE Research Conference. Phoenix, Arizona, 1999.

  • Basem El-Haik, Kai Yang. "Measures of Complexity in Design". Proceedings of the 1999 ASME Design Engineering Technical Conference. Las Vegas, Nevada, September 12-15, 1999.

  • Basem El-Haik, Kai Yang. "Tolerance Design - An Axiomatic Perspective". Proceedings of the 1999 ASME Design Engineering Technical Conference. Las Vegas, Nevada, September 12-15, 1999.

  • . Basem El-Haik, Kai Yang. “ An Integer Programming Formulation for the Concept Selection Problem with an Axiomatic Perspective”. Proceedings of ICAD200, First International Conference on Axiomatic Design, pp 56-62. Cambridge, MA, June 21-23, 2000.

  • Kai Yang, Hongwei Zhang. “A comparison of triz and axiomatic design”. Proceedings of ICAD200, First International Conference on Axiomatic Design. Cambridge, MA, June 21-23, 2000.

  • Jayant Trewn, Kai Yang. “A Treatise on System Reliability and Design Complexity”. Proceedings of ICAD200, First International Conference on Axiomatic Design. Cambridge, MA, June 21-23, 2000.

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    Invited Presentations

  • 'Study of Quality Control Problems in Ultrasonic Welding Process' , presented in Annual Conference on Taguchi Method, the American Supplier Institute, May, 1989, Dearborn,

  • 'Sequential and Parallel Methods for Linear Inequalities', SIAM annual conference, 1990, July 15-21, 1990 Chicago.

  • " The multivariate and multistage statistical dimensional quality analysis and visual display techniques", present in ORSA/TIMS Joint National Meeting, Detroit, October 23-26, 1994.

  • " Probability of failure for normally distributed stress-strength model with unknown parameters", present in ORSA/TIMS Joint National Meeting, Detroit, October 23-26, 1994

  • " Flexible method for estimating interaction effects in two-level fractional factorial design", present in ORSA/TIMS Joint National Meeting, Detroit, October 23-26, 1994

  • " Current development in quality and reliability engineering", present at The First Conference on Management Sciences for Domestic and Overseas Young Scientists, July 19-22, 1994, Beijing, China

  • "Geometrical animation of PCA and FA in dimensional quality analysis", ORSA/TIMS 1995 November conference, New Orleans.

  • "Customer Driven Reliability: Models, Testing and Improvement", with K. Kapur, Ford FAO robustness reliability symposium, October 9-10,1995 Ford World Headquarters' Auditorium, Dearborn, Michigan

  • "Customer-Driven Reliability Analysis on Product Degradation and Capability study", Fifth Industrial Engineering Research Conference, May 18-20, 1996, Minneapolis, Minnesota.

  • ."Degradation Reliability Evaluation Based on Tightened Failure Criteria", Fifth Industrial Engineering Research Conference, May 18-20, 1996, Minneapolis, Minnesota

  • "Multivariate Statistical Analysis for Automotive Body Dimensional Quality", Fifth Industrial Engineering Research Conference, May 18-20, 1996, Minneapolis, Minnesota

  • "Systematic Approach for Studying Variation in Auto Industry Using Multivariate Statistics", Sixth Industrial Engineering Research Conference, May 17-18, 1997, Miami Beach, Florida.

  • " Reliability Function Deployment: A Systems Approach", Sixth Industrial Engineering Research Conference, May 17-18, 1997, Miami Beach, Florida

  • "Visual Animation of Multivariate Statistical Analysis for Improving Dimensional Quality for Automotive Assembly Process", Sixth Industrial Engineering Research Conference, May 17-18, 1997, Miami Beach, Florida.

  • "Engineering Design Evaluation by using Multivariate Statistics", INFORMS EURO XV joint international meeting, Barcelona, Spain, July 14-17, 1997

  • "Robust Design and Reliability", The 2nd International Conference on Quality and Reliability, September 1-3, 1997, Hong Kong

  • " Evaluating QFD Designs: A Systems Approach", The 3rd Annual International QFD Symposium, October 1-2, 1997, Linkoping, Sweden

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    Reports

  • with Hemanth Munipalli, Herena Pudjihastuti, December 1994. "Factor analysis case study: GM J-car cross-car variation analysis". ..

  • with Hemanth Munipalli, Min Gu, December 1994. " Factor analysis case study: GM F-car variation analysis". ..

  • with Hemanth Munipalli, September 1994. "GM J-car rear compartment panel PCA study". ..

  • With H. Xiao, September 1994. " Multi-Dimensional Analysis for EN-53 Door-Body System". Sponsored by Body and Assembly Operations. For Ford Motor Company.

  • with, W. Xie, Y. He, April 1994. "Data Analysis and Visual Display Animation for Wheel Pressure Distribution". Sponsored by Midsize Car Div. For GM.

  • with W.Xie, Y.He, Y. Zou, March, 1994. "Variation Animation Analysis for F-Car, Body-in-White Assembly Process". Sponsored by Midsize Car Div. For GM..

  • with W. Xie, Y. He, Y. Zou, Feb, 1994. "Variation Animation Analysis for J-Car(ii) Body-in-White Assembly Process". Sponsored by Midsize Car Div. For GM.

  • with Hemanth Munipalli, John Dodge, April 1994. " Statistical Analysis of GM J-69 Car, left and right wheelhouse assemblies". Sponsored by Lansing Automotive Div. For GM.

  • with H. Xiao, H. Chen and H. Munipalli, March 1994. "Statistical Analysis of Ford EN-53 Car Door-Body Assembly". Sponsored by Body and Assembly Operations. For Ford.

  • with W. Xie, Y. He, Jan. 1994. " The multivariate and multistage statistical analysis and the visual display of analysis results for the manufacturing assembly process". Sponsored by Midsize Car Div.. For GM.

  • with H. Xiao, H. Chen, Jan. 1994. "Data Analysis for Experiment, Clamping Force vs. Torque and Lubricant". Sponsored by Body Engineering,. For Ford.

  • with Y. He, W. Xie, Y. Zou, H. Munipalli, Nov. 1993. "GM B/D Car Data Analysis Report, Comparison of four settings for A-Pillar Assembly". Sponsored by Midsize Car Div.. For GM.

  • with Y. He, W. Xie, Y. Zou, Nov. 1993. " GM 95 W Car Data Analysis Report, Quality Improvement of Door Panel AssemblyProcess". Sponsored by Midsize Car Div.. For GM.

  • with Y. He, W. Xie, Oct. 1993. "GM B/D Car Data Analysis Report, Statistical analysis for Cadillac dash assembly". Sponsored by GM Arlington Plant,.

  • with Y. He, W. Xie, Oct. 1993. "GM B/D Car Data Analysis Report, Statistical analysis for Cadillac Door Rings". Sponsored by GM Arlington Plant.

  • with Y. He, W. Xie, Oct. 1993. "GM B/D Car Data Analysis Report, Statistical analysis for Cadillac body assembly. Sponsored by GM Arlington Plant.

  • with Y. He, W. Xie, Oct. 1993. " Statistical Analysis for Cadillac Door Ring Assembly". Sponsored by GM Arlington.

  • with Weimin Xie, Yuanzhan He, Sept. 1993. " Ford EN-53 Data Analysis Report", Door Margin, hanging and flushness". Sponsored by Ford Motor Company.

  • with W.Xie, Y. He, Aug, 1993. " Variation Comparison Analysis of the Decklid on Three Stages: Quarter, Sideframe and Body-in-White". Sponsored by GM Marion Plant.

  • with W. Xie, Y. He, Aug., 1993. " Multi-Station Analysis for B/D Car Door Assembly". Sponsored by GM Marion Plant.

  • with Y. He, W. Xie, July, 1993. " Regression and Variation Mode Analysis of the Header and the A-Pillar". Sponsored by Midsize Car Division. For GM.

  • with W. Xie, Y. He, July, 1993. " B/D Car Door Margin Data Analysis". Sponsored by Midsize Car Div. For GM.

  • with W. Xie, Y. He, June 1993.. " The Series of Data Analysis and Quality Improvement Reports on 1994 (F car) Chevy convertible body-in-white, the decomposition analysis of variation of top stack bracket". Sponsored by Midsize Car Div. For GM.

  • with, H. Prajudi, W. Xie and Y. He, Dec. 1992. "GM 1994 W Coupe door assembly, experimental design data analysis". Sponsored by CPC Group. For GM.

  • with H. Prajudi, Dec. 1991. " Statistical diagnosis and analysis for GM 1991 W car door assembly process". Sponsored by CPC Group. For GM.

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    Education

  • Ph.D., 1990. University of Michigan.
    Industrial and Operations Engineering.

  • M. S., 1985. University of Michigan.
    Industrial and Operations Engineering.

  • B. S., 1982. East China Petroleum Institute.
    Electrical Engineering.

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    Awards and Honors

  • Honor Roll Scholarship, East China Petroleum Institute, 1979. Awarded on the basis of performance in GPA..

  • Outstanding Student Scholarship, Ministry of Education, 1982. Awarded on the basis of a highly competitive national examination..

  • Outstanding teaching award, College of Engineering, Wayne State, University, 1994, 1995..

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